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Home > Products > Malleable Iron Pipe Fittings > Malleable Iron Plumbing Pipe Fitting (Flat Seat Union) / Malleable Iron Extension Piece (Union Type)
Malleable Iron Plumbing Pipe Fitting (Flat Seat Union) / Malleable Iron Extension Piece (Union Type)
Malleable Iron Plumbing Pipe Fitting (Flat Seat Union) / Malleable Iron Extension Piece (Union Type)

Malleable Iron Plumbing Pipe Fitting (Flat Seat Union) / Malleable Iron Extension Piece (Union Type)

Nominal Size: DN6-DN200
Design Standard: ASME B16.3
Material: ASTM A197/A197M (Malleable Cast Iron)
Size Range: 1/8" (DN6) - 8" (DN200)

Product description

Malleable iron pipe fittings are suitable for pipeline connection pieces used in the transportation of media with a nominal size ranging from DN6 to DN200, a service temperature of -29°C to 175°C, and a maximum working pressure of 2.1 MPA. They are an important part of the pipeline systems in the fields of gas, fire protection, water affairs, and heating, ventilation and air conditioning, and can meet the connection requirements of various pipeline systems. Whether it is a straight pipeline or a curved pipeline, or whether it is a pipeline with the same diameter or different diameters, malleable iron pipe fittings can provide a firm and reliable American standard threaded connection, which is convenient for on-site construction.

Product function

Product function

Connection Function

Corrosion Resistance Function

Direction-Changing Function

Fittings used for connecting general pipelines that transport water, oil, air, gas, and steam.
The formation of a zinc-iron alloy layer provides good corrosion resistance.
In addition to straight pipeline connections, the direction of the pipeline can be altered according to construction conditions, facilitating on-site construction.

Value advantage

Malleable Iron Flat Seat Union

Our Malleable Iron Flat Seat Union provides a secure threaded connection that can be disconnected for pipeline maintenance without rotating or cutting the connected pipes.

Manufactured from ASTM A197/A197M malleable iron to ASME B16.3, the range covers 1/8" to 8" (DN6–DN200). Black and galvanized finishes and different thread requirements can be supplied according to the target market and piping specification.

Compared with a permanent straight connection, the detachable union structure is particularly useful around valves, meters, pumps, equipment connections and pipeline sections requiring periodic inspection or replacement.

For wholesalers, distributors, contractors and OEM customers, flat seat unions can be consolidated with our complete range of Malleable Iron Pipe Fittings for bulk purchasing.

• Size Range: 1/8"–8" / DN6–DN200
• Material: ASTM A197/A197M Malleable Iron
• Design Standard: ASME B16.3
• Type: Flat Seat Threaded Union
• Connection Options: Female/Female or Male/Female according to product specification
• Thread Options: NPT / BSP according to order requirements
• Finish Options: Black / Galvanized
• Service Temperature: -29°C to 175°C
• Maximum Working Pressure: Up to 2.1 MPa
• Order Type: Wholesale, Distributor, Project and OEM Orders


Technical Specifications

Parameter Specification
Product Malleable Iron Flat Seat Union
Material ASTM A197/A197M Malleable Iron
Design Standard ASME B16.3
Size Range 1/8"–8" / DN6–DN200
Connection Threaded Union
Connection Options F/F or M/F according to specification
Thread Options NPT / BSP
Seat Type Flat Seat
Surface Finish Black / Galvanized
Service Temperature -29°C to 175°C
Maximum Working Pressure Up to 2.1 MPa
Typical Media Water, Gas, Air, Oil and Steam
Applications Plumbing, HVAC, Gas, Fire Protection and Industrial Piping
Supply Type Bulk / Wholesale / OEM / Project
Customization Marking, Labeling and Packaging

For accurate quotation, please provide the union size, connection type, required thread, surface finish and quantity for each SKU.


What Is a Flat Seat Union Used For?

A threaded coupling creates a simple straight connection between two pipes. However, disconnecting that joint may require one of the pipes to be rotated.

A Malleable Iron Flat Seat Union solves this problem with a detachable multi-part structure.

By loosening the union nut, two connected pipeline sections can be separated without rotating the complete pipe run.

This makes flat seat unions especially useful near:

• Valves
• Water meters
• Pumps
• Filters
• Regulators
• Heating equipment
• Mechanical equipment
• Pipeline inspection sections

For installations expected to require future servicing, this detachable design can significantly simplify maintenance.


Flat Seat Union vs Threaded Coupling

Both products provide straight threaded connections, but they serve different installation requirements.

Feature Flat Seat Union Threaded Coupling
Primary Function Connect and allow disconnection Permanent straight connection
Pipeline Disassembly Easy More difficult
Pipe Rotation Required for Removal Normally no Often required
Structure Multi-piece union One-piece fitting
Typical Location Equipment and maintenance points General straight pipe runs
Relative Cost Higher Lower

For simple permanent straight connections, a Malleable Iron Threaded Coupling is generally sufficient.

Where regular removal or maintenance is expected, a threaded union provides greater installation flexibility.


Female/Female and Male/Female Union Options

The required connection configuration should be clearly stated in the purchase specification.

Female × Female Flat Seat Union

A Female Threaded Union has internal threaded connections on both sides and connects two compatible male-threaded pipes or fittings.

It is commonly used for detachable straight-line connections in plumbing, mechanical and industrial piping systems.

Male × Female Flat Seat Union

A Male Female Threaded Union combines one male threaded connection with one female threaded connection.

This configuration can simplify certain piping layouts by allowing direct connection to a female fitting, valve or component without adding another nipple.

For bulk orders, clearly state F/F or M/F for each SKU to avoid connection-type errors.


Flat Seat vs Taper Seat Union

International malleable iron fitting catalogs commonly distinguish between flat seat and taper/conical seat unions.

A flat seat union uses a flat mating interface, while a taper seat union uses a tapered metal seating geometry.

The correct design should be selected according to the required standard, sealing arrangement, operating medium and project specification.

Buyers should therefore confirm:

• Seat type
• Connection configuration
• Thread standard
• Nominal size
• Operating pressure
• Operating temperature
• Sealing requirements

Do not substitute one union design for another solely because the nominal pipe size is the same.


NPT and BSP Thread Options

Thread standard is an important part of international union procurement.

NPT threaded fittings are widely used in North America, while BSP/BSPT connections are common across Europe, Asia, the Middle East, Africa and many other markets.

Because NPT and BSP use different thread geometries, they should not be treated as interchangeable.

For distributors serving several markets, different thread types can be managed through separate:

• SKUs
• Product markings
• Carton labels
• Barcodes
• Packaging configurations


Black and Galvanized Flat Seat Unions

Black Malleable Iron Union

Black unions are commonly specified for compatible gas, compressed-air, steam and general industrial piping systems where a galvanized coating is not required.

Galvanized Malleable Iron Union

Galvanized unions use a zinc-based protective surface to improve resistance to corrosion in suitable water, outdoor, humid and building-service environments.

For bulk galvanized orders, thread condition is inspected together with surface quality because excessive coating around threaded areas can affect assembly.


Designed for Bulk Procurement

Our Malleable Iron Flat Seat Unions are supplied for wholesalers, project companies and commercial purchasing programs rather than small retail orders.

Typical customers include:

• Pipe fitting wholesalers
• Plumbing distributors
• Building material importers
• Fire protection suppliers
• Gas equipment distributors
• HVAC wholesalers
• Industrial supply companies
• EPC and MEP contractors
• OEM and private-label brands

A typical distributor order may include multiple union sizes together with Malleable Iron Threaded Tees, elbows, couplings and nipples.

Consolidated purchasing helps simplify supplier management, inspection, packaging and international shipping.


Quality Control for Reliable Union Connections

A union contains several mating components, so dimensional consistency is especially important.

Our quality control focuses on the areas that affect assembly and sealing performance.

Malleable Iron Casting

Material and casting conditions are controlled to reduce cracking, porosity and other defects that could affect mechanical strength or pressure integrity.

Precision Threads

Thread dimensions and alignment are inspected to reduce cross-threading, difficult installation, insufficient engagement and pipe misalignment.

Union Fit and Geometry

The union components must fit together consistently.

Critical dimensions and mating surfaces are therefore controlled to support correct assembly across production batches.

Pressure Inspection

Finished pipe fittings undergo pressure-related inspection to identify leakage and through-wall defects before shipment.

Surface Inspection

Black and galvanized surfaces are checked before packing to maintain consistent appearance and corrosion protection.


OEM and Private Label Supply

For established distributors and fitting brands, we support commercial customization requirements such as:

• Product marking
• Customer branding
• Carton design
• Barcode and SKU labels
• Size-specific packaging
• NPT/BSP differentiation
• Black or galvanized finish
• Mixed-size orders
• Combined fitting shipments

If your product range also requires detachable directional connections, our Malleable Iron Flat Seat Union Elbow can be included in the same purchasing program.


Typical Applications

Malleable Iron Flat Seat Unions are commonly installed where a threaded pipeline may need to be disconnected for maintenance.

Water Systems
Used around valves, meters and equipment where future servicing may require pipeline disassembly.

Gas Piping
Suitable for compatible threaded gas systems according to project and local code requirements.

HVAC Systems
Used around heating and mechanical equipment that may require replacement or maintenance.

Fire Protection
Threaded unions can be incorporated into compatible fire protection piping according to the approved system design.

Compressed Air
Used around filters, regulators and equipment connections in workshop and industrial compressed-air systems.

Industrial Piping
Suitable for detachable connections in compatible utility piping carrying air, oil, water, steam or other approved media.


Why Source Flat Seat Unions from HULU?

HULU has worked in the foundry industry since 1995 and supplies a broad range of pipe fittings, valves and pipeline products.

For bulk purchasers, our supply system focuses on:

• Broad fitting size coverage
• Controlled malleable iron casting quality
• Precision threaded connections
• Black and galvanized options
• Multiple fitting types from one source
• OEM marking and packaging
• Factory quality inspection
• Repeat distributor and project supply

Customers can also combine unions with Malleable Iron Threaded Nipples and other fittings to build a complete commercial product range.

 

Frequently Asked Questions

What is a Malleable Iron Flat Seat Union?

It is a detachable threaded pipe fitting used to connect two pipeline sections. The union nut allows the connection to be separated without rotating the complete pipe run.

What is the main advantage of a pipe union over a coupling?

A coupling is mainly intended to create a straight connection. A union is designed to allow easier future disassembly, making it more suitable near valves, meters, pumps and equipment requiring maintenance.

What sizes are available?

The current product range covers approximately 1/8" to 8", corresponding to DN6–DN200. Specific configuration availability should be confirmed with the required size list.

Are Female/Female and Male/Female unions available?

Different threaded configurations can be supplied according to product and purchasing requirements. Specify F/F or M/F for every required SKU when requesting a quotation.

Can you supply NPT and BSP threaded unions?

Yes. NPT and BSP thread requirements can be coordinated according to target market and project specification.

Are black and galvanized unions available?

Yes. Black and galvanized malleable iron fitting options are available for different piping environments.

Can I combine several union sizes in one order?

Yes. Bulk orders can contain multiple union sizes and can be consolidated with elbows, tees, couplings and other malleable iron fittings.

Do you support OEM packaging?

Yes. Product marking, labels, customer SKUs, cartons and other private-label packaging requirements can be discussed for commercial orders.


Request a Bulk Quote for Malleable Iron Flat Seat Unions

Looking for Malleable Iron Flat Seat Unions for wholesale distribution, OEM branding or project procurement?

Send us your required sizes, F/F or M/F configuration, NPT/BSP requirement, black or galvanized finish and quantity for each SKU.

HULU can supply flat seat unions individually or consolidate them with elbows, tees, couplings, nipples and other malleable iron fittings for bulk and recurring purchasing programs.

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